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Thermal Analysis of IC Packaging Substrate
2021-07-20
View:119
Author:T.K

Thermal Analysis of IC Packaging Substrate /PCB Systems: Challenges and Countermeasures


Nowadays, more and more IC package substrate / PCB system designs require thermal analysis.  Power consumption is a key problem in the design of packaging/PCB system, which requires careful consideration in both thermal and electrical fields.  For better geothermal analysis, we take heat conduction in solids as an example and take advantage of the duality of the two domains.  Figure 1 and Table 1 describe the basic relationship between the electrical and thermal domains.  

The basic relationship between electrical and thermal domains


The basic relationship between electrical and thermal domains.png

The basic relationship between electrical and thermal domains



There are some differences between electrical and thermal domains, such as:  

 

In the electrical domain, the current is confined to the flow of certain circuit elements, but in the thermal domain, the heat flow is emitted from the source in three dimensions through three heat conduction mechanisms (conduction, convection, and radiation)  

Thermal coupling between components is more pronounced and difficult to separate than electrical coupling  

Measurement tools are different.  For thermal analysis, infrared thermoimagers and thermocouples replace oscilloscopes and voltage probes  

Three heat transfer mechanisms

Three heat transfer mechanisms


Equations for different modes of heat transfer.png

Equations for different modes of heat transfer



As below:  

 

Q is the heat transferred per second in joules per second.  

K is thermal conductivity (W/(K.m))  

A is the cross-sectional area (m2) of the object.  

Δ T for temperature difference  

Δx is the thickness of the material  

Hc is the convective heat transfer coefficient  

HR is the radiation heat transfer coefficient  

T1 is the initial temperature on one side  

T2 is the temperature on the other side  

T is the temperature of the solid surface (oC).  

Tf is the average temperature of the fluid (oC).  

Th is the hot end temperature (K).  

Tc is the cold end temperature (K).  

ε is the radiation coefficient of the body (for black body) (0~1)  

σ = Stefan-Boltzmann constant =5.6703*10-8 (W/(m2K4))  

 

SigrityTM Power DCTM is a proven electrothermal technology that has been used for many years in the design, analysis and acceptance of packaging and PCB applications.  The integrated electrical/thermal co-simulation enables the user to easily verify that the design meets the specified voltage and temperature thresholds without having to spend a lot of effort sift through many difficult-to-determine impact factors.  With this technology, you can obtain accurate design margin and reduce the manufacturing cost of the design.  The following figure shows the PowerDC method for electrical/thermal co-simulation:  

PowerDC electricalthermal co-simulation solution.png

PowerDC electricalthermal co-simulation solution



In addition to electrical/thermal co-simulation, PowerDC also provides other heat-related functions, such as:  

 Thermal model extraction  

 Thermal stress analysis   

 Multi-plate analysis   

 Chip-package-circuit board co-simulation 

 

With these technologies and features, you can easily and quickly evaluate the heat flow and radiation of a package or printed circuit board design by graphical and quantitative methods.  



Thermal model extraction .png

Thermal model extraction  


Thermal stress analysis

 Thermal stress analysis 


Multi-plate analysis

Multi-plate analysis   


 

Chip-package-circuit board co-simulation .png

Chip-package-circuit board co-simulation 



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