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PCB Tech

Research on the Localization of Automatic Diamond Wire Cutting Machine
2021-09-16
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Author:Frank

Research on the Localization of Automatic Diamond Wire Cutting Machine

 The automatic diamond wire cutting machine is suitable for cutting materials of different hardness, such as crystals, ceramics (car exhaust treatment carrier, thin wall, fragile), glass, rock samples, jade, PCB boards, meteorites, marine nodules, refractory materials, and buildings Materials, polymer materials, composite materials, etc., are mainly used for processing large-size precious materials, and the cutting size can reach 12". The automatic diamond wire cutting machine is a continuous cutting diamond wire cutting machine. After setting the cutting program, the sample Continuous feed, no manual adjustment is required, and the sample size accuracy after cutting is high, within the range of ±10μm. The cutting line of the automatic diamond wire cutting machine adopts a single line reciprocating movement mode, and the length of the usable line is long ( ≤150m), the service life of the one-time line is long, which greatly improves the cutting efficiency. The tensioning wheel adopts the mode of pneumatic tensioning, and the air pressure can be adjusted according to the thickness of the wire diameter. When the wire diameter is too small, it can effectively protect the cutting line It will not break due to excessive tension. When matched with a swing mechanism or a rotary swing mechanism, it can cut materials with greater hardness or large specimens with higher requirements on the sample surface. The machine has a wide range of applications and can cut larger The sample can also be cut for small samples, and the design is exquisite, which largely meets the cutting requirements of most samples.

main feature

1. The main motor drives the diamond cutting line to move down at a constant speed, and the material is fixed on the worktable to ensure stable cutting.

2. The worktable can be adjusted by 360˚ rotation manually or through program control.

3. The pneumatic tensioning system is adopted and imported pneumatic components are used to make the tensioning force more stable and reliable.

4. The PLC program control system and large-size touch screen make the operation simple and quick.

5. Various tooling fixtures can be designed according to your needs.

 

pcb board

technical parameter

1. Power supply: 220V 50Hz

2. Power: <475W (max)

3. Spindle motor: AC variable frequency motor, power 250W

4. Y, Z, R axis motors: precision stepping motors

5. Cutting wire speed: 0-8m/s adjustable, digital display

6. Total length of cutting line: ≤150m

7. Cutting wire diameter: ≤0.45mm

8. Y-axis stroke: ≤300mm, digital display

9. Z-axis travel: ≤300mm, digital display

10. Y, Z axis feed indication accuracy: 0.01mm

11. Worktable angle: 0-360˚, resolution 0.01˚, digital display

12. Repeated positioning accuracy of worktable: <0.032˚

13. Cutting sample size: Ø300mm×300mm (max)

14. Tensioning system: pneumatic tensioning, the adjustment range of tensioning air pressure is 0-1MPa

15. Safety control device: automatic stop when disconnected, emergency stop switch

Product specifications
Body size: 1075mm×892mm×1623mm; body weight: about 200kg
Our company has many years of reverse technology research experience, and has an in-depth understanding of various electronic product technology principles, structural features, design ideas, etc., and has accumulated a full set of technical data and application experience for many products, involving medical treatment and computers that are closely related to people’s lives. , Radio and television, industrial control, chemical, automotive, printing, environmental protection, communications, construction and other electronic applications, providing PCB copy board, chip decryption, PCB design, IC reverse design, code disassembly, prototype production, SMT processing, PCBA foundry Services such as secondary development of substitute materials and software programs and secondary development of hardware functions.