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PCB Tech
Industrial PCB manufacturing process and its application
PCB Tech
Industrial PCB manufacturing process and its application

Industrial PCB manufacturing process and its application

2021-11-12
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Author:Downs

Industrial PCB manufacturing process:

Industrial PCB design:

When it comes to industrial PCB manufacturing, PCB design and layout are the most critical stages.

The design steps for manufacturing industrial PCBs are important because the design will determine the appearance or performance of your PCB.

You should hire a designer who can design your PCB to meet all the requirements of your industrial application.

To avoid various errors in the design, please try to use the latest automation software, which can help you quickly detect errors and resolve them.

Industrial PCB prototype:

After successfully completing the first step (design and layout), try to find a manufacturer specializing in industrial PCB prototyping.

Because prototyping is a crucial step in industrial PCB manufacturing.

Once the prototype is ready for use, send it to a third-party company for as many tests as possible and find faults and errors.

After receiving the test result, send it to your designer so that he can make changes based on the result.

pcb board

Now send the edited design to the manufacturer for final production. When finished, continue to the next step.

Industrial PCB assembly:

After the final PCB is manufactured, we must assemble components on it.

You can do PCB assembly from any manufacturer.

However, before choosing a manufacturer, it is important to check their assembly history and capabilities. Check the company's reviews.

See if they have enough experts to convene. This will give you a good understanding of its quality.

Finally, find out the installation cost of each board. The manufacturer's quality-to-cost ratio should be higher. Learn more about delivery time and other expenses.

As far as industrial printed circuit boards are concerned, performance and quality are the main factors, so even if you need to bear additional costs, try to keep them as much as possible.

High-quality industrial PCB features:

Strong base material:

The base material of a high-quality PCB must be durable and reliable, especially because it is used in high-power industrial applications.

A high-quality industrial PCB must have the ability to withstand large currents.

A high-quality substrate helps prevent warping at high temperatures and resists the strong impact of moving components.

It is also easy to repair and easy to replace components when necessary.

Thick solder mask:

A high-quality PCB must have a thick solder mask. Help protect it from corrosion.

It is not just a thick solder mask that can save the entire wiring board during soldering and component placement.

test:

The PCB manufacturing process requires testing. Before launching the final product, the PCB prototype must be tested.

After testing, try to find the error and try to fix it in the final product. After this is done, you can launch a final product containing a high-quality PCB.

A defective PCB will ruin your brand because it cannot provide quality products. So focus on testing.

Copper cladding:

I can tell you frankly that copper plating is essential for manufacturing high-quality and reliable industrial PCBs. Before choosing your manufacturer, always make sure that they can provide you with the final copper clad PCB. If they are not ready, please do not choose them for your PCB manufacturing. This may meet the IPC4101ClassB/L quality standard.

Quality components:

A high-quality industrial PCB must contain high-quality components.

Before assembling the components, you need to make sure that they are all high-quality components and that they originally belonged to the actual manufacturer.

Industrial PCB applications:

Manufacturing Equipment:

Industrial PCBs are widely used to construct industrial equipment that handles high-configuration systems in the industrial field.

measuring equipment:

In an industrial environment, there are many types of equipment that need to use different power supplies to supply power.

This power equipment relies heavily on industrial PCBs.

Industrial robot:

In this era of machine learning and artificial robots, many robots are used in the industrial field to reduce manufacturing time and costs.

These robots work with many active industrial PCBs. The central processing system of these robots is composed of industrial PCB, which contains high-configuration processors, expensive microcontrollers, various resistors, capacitors, LEDs and many other important components.

Industrial automation system:

Industrial automation systems are useful for automating the entire manufacturing process and controlling manufacturing cells from remote equipment.

This type of automation system consists of complex industrial PCBs. Due to its high configuration and operation capabilities, industrial PCBs are used to operate such complex systems.

Industrial PCBs have more uses. Industrial PCBs are widely used in various industrial applications.